Transporting and installing glass is more than just a skill – it’s a safety requirement. Mishandling glass risks not only serious injuries but also costly damage to materials, especially when double-glazing units are made to measure. To complete glazing jobs efficiently and safely, you need the right equipment, protective gear, and a clear process.
Safety First
Before moving or installing glass, always wear the correct PPE: cut-resistant safety gloves, steel-toe boots, safety glasses, a helmet, hi-vis jacket, and protective clothing such as long sleeves and trousers. Injuries from glass can be life-changing, so never skip protective gear.
Transporting Glass Safely
The safest option is to have glass delivered by your supplier, but if you’re responsible for moving it, proper packaging and transport are essential. Start by applying masking tape across edges and surfaces in a cross shape — this reduces the risk of shards scattering if breakage occurs. Protect corners and edges with foam sheeting or blankets, and wrap the glass securely in corrugated cardboard.
Whenever possible, use glass transport equipment such as a self-locking trolley or dolly. These tools are designed to carry heavy glazing panels safely across sites and uneven ground. For vehicle transport, place sheets at a 3–5° angle in a stillage or frame and secure them with straps. If upright storage isn’t possible, lay the sheet flat on a plywood surface and ensure it cannot move during transit.
Moving Glass
Before moving, plan your route carefully — check for obstacles, narrow doorways, or uneven ground. Always lift glass upright, supporting it from the base. For better grip and control, use suction cups or vacuum hand cups, which give you secure handles to lift and manoeuvre panes safely. If the panel is large or heavy, work with another person or use a trolley to avoid strain.
Installing Glass
If an old pane needs removing, start by cutting away putty with a deglazing tool or putty knife. Heat can be applied to soften stubborn putty. For intact panes, suction cups help you remove glass without risking further damage. For broken panes, tape an “X” across the surface before carefully tapping and removing pieces with pliers.
Once the frame is clean and prepped, run glazing caulk or sealant around the inside of the frame. Lift the new pane into position using suction cups, then secure it with glazing points if required. Apply fresh glazing putty, pressing it firmly along each edge to ensure no gaps remain. Finally, smooth the putty with a sealant finishing tool or angular finisher for a neat, professional result.
Final Steps
After installation, remove excess putty with your putty knife and clean away any debris. Broken glass should be carefully collected, placed in a sealed, labelled box, and disposed of safely to prevent accidents.
How GGR Glass Can Help
At GGR Glass, we’ve been supplying glass handling and lifting solutions for nearly 30 years. Our range includes suction cups, glass transport equipment, sealant finishers, and more — all designed to make transporting and installing glass safer, faster, and more efficient. For expert advice on choosing the right tools, contact our team today.